Forged Innovation
ZEDE plant with Forged materials handling on a poultry farm
Energy Generation × Carbon Capture Experts
ZEDE on site
  1. Wet digestate fibre being assessed
    01

    Audit

    Your site, your material, your problems.

  2. Design render of a processing line
    02

    Design

    Sized, designed and validated to match your requirements.

  3. Welding a fabricated frame in the workshop
    03

    Build

    Fabricated, assembled, wired and tested.

  4. Bagged biochar loaded on a lorry for dispatch
    04

    Product

    High-quality char production and sales.

1 TeamDesign, fabrication, wiring and testing
0.2–20 t/hMaterials handling and process
3 Government ContractsWith DEFRA, DAERA & Innovate UK
300 kW–6 MWZEDE system sizes
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Material Handling Audit

A fixed-price site visit and written report. We watch your plant run, measure the material, find the bottlenecks and recommend fixes with budget costs.

  • Half-day site visit by an engineer
  • Material assessment: bulk density, moisture, flow behaviour
  • Written report with prioritised fixes and budget prices
Book an audit
EXAMPLE AUDIT · LINE 1Assessed stateFlow: intermittentFixes implementedFlow: steady HOPPERAUGERQUENCHBAGGING 123 1Hopper bridges on wet feedstockLive bottom + agitator2Auger undersized for bulk densityResize screw and drive3No weight or moisture recordLoad cells + data logger