Forged Innovation

QSM – Quench, Soak & Mix Chamber

How it works

Built for charging, not just cooling

A simple water quench only cools char. This chamber is designed for longer retention and a focused charging process: hot char drops into a sealed chamber, where water sprays can be used for initial cooling prior to a second spray bar adding nutrient-rich inoculant, and twin paddle shafts fold it through while it soaks, so the liquid is taken up into the pores.

01 · HOT CHAR IN02 · QUENCH03 · INOCULATE04 · MIX & SOAK steam vent water inoculant drive 620 °C180 °C65 °C≤ 40 °C rotary valve ≤40 °C · ~30 % moisture
Quench, inoculation, mixing and soak in one enclosed chamber. Steam recondenses inside, and liquid has time to wick into the char before discharge.

Extended retention

A longer, controlled residence time so liquid is drawn into the pores, not left sitting on the surface.

Nutrient charging

Built around charging: fertilisers, digestate liquor, teas and microbial blends metered into the char stream.

Folded, not tumbled

Twin paddle shafts fold every particle through the spray zone for even uptake.

Cooled on the way

Char is brought to ≤40 °C and a controlled moisture as part of the same pass.

Recommended pairing

Dosing & inoculation →

Adds metered, flow-logged water and inoculant dosing to the chamber. Without it, the chamber is supplied as a mixing chamber ready for your own water supply.

Built to order

QSM – Quench, Soak & Mix Chamber

Charged biochar needs time for nutrients to soak into the pores, not a quick splash of water. The chamber gives controlled retention and mixing, and cools the char to ≤40 °C in the same pass.

from £12,995 ex VAT
Lead time 10–16 weeks
FORGED INNOVATIONQSM SERIES
Model rangeQSM-01 – QSM-20
Char inlet temperaturetypical270–800°C
Outlet temperature≤40°C
Target moisture30% wb
Throughput (dry char)0.1–0.5t/h
Water usetypical0.5–0.7L/kg dry char
Materials304 stainless (product contact); mild steel option for lower-temperature duties; mild steel frame
Power400 V / 3-ph / 4–15 kW

Typical = indicative range. Every unit is sized to your material and duty, and confirmed on the quote.

Often specified together

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Your selection
    Enquire about these

    One enquiry. One sized proposal for the whole set.

    Where it’s used

    • Pyrolysis discharge
    • charging with nutrients or digestate liquor
    • pre-bagging conditioning

    For: Biochar producers; compost & digestate sites; charged-biochar product makers

    Why ours

    • Designed for charging, not just quenching: extended retention and soak time
    • twin-shaft paddle folding for even uptake
    • enclosed so flashed steam recondenses in the chamber
    • front-weighted water injection then inoculant

    What you get

    • DoC
    • O&M manual
    • GA drawing
    • electrical schematics
    • spares list

    Options: QSM-01 to QSM-20 (chamber volume, m³); Stainless or mild steel (lower-temperature duties); water and inoculant dosing (recommended pairing); or mixing chamber only for your own water supply; twin-shaft paddle mixer; rotary valve discharge; steam extraction; load cells

    Compliance
    Marking
    CE
    Standards
    Supply of Machinery (Safety) Regs 2008 / EU 2006/42 (→ 2023/1230 from Jan 2027); EN ISO 12100; EN 60204-1; EN ISO 13857; PUWER
    Questions

    What does the model number mean?

    It is the working chamber volume in m³. Sizes run from QSM-01 to QSM-20, chosen to give the retention and soak time your throughput needs.

    What is the lead time?

    Typically 10–16 weeks from an approved general arrangement drawing.

    Can you fit it to our existing plant?

    Yes. We survey the site, draw the interface and build to suit your flanges, heights and controls.

    Do you install and commission?

    Yes. We deliver, install, wire, test and commission, or supply for your own team to fit.

    Tell us your material and tonnage. We'll size it.

    Send photos, drawings or just a description. You get a sized proposal and a firm price.

    Request a quote