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HSS – High-Shear Shredder

Woodchip biochar doesn't readily lend itself to onward use, whether that's application and incorporation into the soil or blending with other products. That's exactly why we designed our high-shear, low-speed shredder: ultra-uniform particle sizing at the perfect size and scale, with minimal dust and fines. The ultimate version of woodchip biochar.

from £8,750 ex VAT
Lead time 8–12 weeks
FORGED INNOVATIONHSS SERIES
Model rangeHSS-105 – HSS-211
Shredding stagesSingle or twin
Output gradesMedium: single stage · Fine: twin stage
Cutting actionTwin-shaft, high shear
Materials304 stainless hopper and discharge; hardened steel cutters
Power400 V / 3-ph

Typical = indicative range. Every unit is sized to your material and duty, and confirmed on the quote.

Woodchip biochar grades: coarse fraction (feed), mid grade (single shear) and fine fraction (twin shear)
Size to order

Fine, medium or coarse

We supply single- or twin-stage shredding systems to suit your requirements. Our twin-stage shredders create the ultimate fine grade of biochar, perfect for blending and easy direct application. The medium grade from our single-stage shredder is often preferred where filtration or plant potting is the main aim.

High-shear cutting evolved from our work developing our BM biochar mill. The BM earns its place as the ideal choice for busting and reducing whole-log biochar, whereas our high-shear unit is built for woodchip biochar, leaving far fewer fines and a much more uniform fraction.

Often specified together

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Your selection
    Enquire about these

    One enquiry. One sized proposal for the whole set.

    Where it’s used

    • Soil and horticulture grades
    • compost and feed blending
    • construction and cement grades
    • bagged retail product

    For: Biochar producers and blenders needing consistent size grades

    Why ours

    • Configured from the outset as single-stage (medium grade) or twin-stage (fine grade) shearing
    • low fines compared with hammer mills
    • stainless feed hopper and discharge

    What you get

    • DoC
    • O&M manual
    • GA drawing
    • electrical schematics
    • spares list

    Options: HSS-1 series single stage (medium grade) or HSS-2 series twin stage (fine grade), set at order; stainless hopper; discharge auger to bagging; screen for oversize return

    Compliance
    Marking
    CE
    Standards
    Supply of Machinery (Safety) Regs 2008 / EU 2006/42; EN ISO 12100; EN 60204-1
    Questions

    What does the model number mean?

    The first digit is the number of shredding stages: HSS-1 models are single stage, HSS-2 models are twin stage for the finest grade. The last two digits identify the unit size. The range runs from HSS-105 to HSS-211.

    What is the lead time?

    Typically 8–12 weeks from an approved general arrangement drawing.

    Can you fit it to our existing plant?

    Yes. We survey the site, draw the interface and build to suit your flanges, heights and controls.

    Do you install and commission?

    Yes. We deliver, install, wire, test and commission, or supply for your own team to fit.

    Tell us your material and tonnage. We'll size it.

    Send photos, drawings or just a description. You get a sized proposal and a firm price.

    Request a quote