Forged Innovation
Built to order

ESU – Exhaust Scrubber Unit

Help your site meet its permit conditions with room to spare. Our scrubbers capture ammonia, dust and odour from exhaust air, with chemistry set to the site: acid spraying for ammonia, pH correction and dosing of treatment reagents.

from £8,975 ex VAT
Lead time 10–16 weeks
FORGED INNOVATIONESU SERIES
Model rangeESU-200 – ESU-4000
NH₃ removaltypical70–96%
Rated air flow200–4,000m³/h
Pressure droptypical50–200Pa
Energytypical~57W per 1,000 m³/h
Materials304/316 stainless body; PP packing media; acid-resistant pumps
Power230/400 V; ~57 W per 1,000 m³/h

Typical = indicative range. Every unit is sized to your material and duty, and confirmed on the quote.

Options

Configured to the site’s chemistry

pH correction

Automatic pH monitoring and correction of the scrubbing liquor.

Reagent dosing and spraying

Doses and sprays treatment reagents chosen for the site.

Slurry handling

Recirculates and handles slurried liquor.

Negative-pressure fan

Can be fitted with its own fan to draw exhaust through the unit.

Acid spraying for ammonia capture

Captures ammonia as reusable ammonium sulphate.

Built to site

Sized and specified to each site’s airflow and emissions.

Often specified together

Complete the line

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Your selection
    Enquire about these

    One enquiry. One sized proposal for the whole set.

    Where it’s used

    • Poultry and livestock house exhaust
    • thermal plant and pyrolysis flue gas
    • odour control on process vents

    For: Permitted poultry/pig units; thermal and process plant

    Why ours

    • Developed and proven through government-funded ammonia capture contracts
    • pH correction as standard option
    • can slurry and dose or spray treatment reagents to suit the site
    • optional integrated negative-pressure fan
    • acid spraying for ammonia capture

    What you get

    • DoC
    • O&M manual
    • GA drawing
    • electrical schematics
    • spares list
    • performance test certificate

    Options: pH correction and control; reagent dosing and spray system; slurry recirculation; integrated negative-pressure fan; acid spray for ammonia capture; ammonium sulphate recovery

    Compliance
    Marking
    CE
    Standards
    Supply of Machinery (Safety) Regs 2008 / EU 2006/42 (→ 2023/1230 from Jan 2027); EN ISO 12100; EN 60204-1; EN ISO 13857; LVD; COSHH (acid); bunded storage
    Questions

    What does the model number mean?

    It is the rated exhaust air flow in m³/h. Sizes run from ESU-200 (200 m³/h) to ESU-4000 (4,000 m³/h); larger flows are handled with multiple units in parallel.

    What is the lead time?

    Typically 10–16 weeks from an approved general arrangement drawing.

    Can you fit it to our existing plant?

    Yes. We survey the site, draw the interface and build to suit your flanges, heights and controls.

    Do you install and commission?

    Yes. We deliver, install, wire, test and commission, or supply for your own team to fit.

    Tell us your material and tonnage. We'll size it.

    Send photos, drawings or just a description. You get a sized proposal and a firm price.

    Request a quote